Tablet & Capsule Manufacturing Training

Course Overview

Tablet & Capsule Manufacturing Training Course is designed to provide comprehensive, practical knowledge of solid oral dosage form development, production, and quality control processes. Solid dosage forms such as tablets and capsules are the most widely used pharmaceutical drug delivery systems due to their stability, ease of administration, patient convenience, cost-effectiveness, and long shelf life. This course covers everything from raw material selection to final packaging, giving learners an in-depth understanding of how medicines are scientifically formulated and industrially produced.

During this training, learners will explore each stage of tablet manufacturing including material dispensing, granulation (wet and dry), drying, milling, blending, lubrication, compression, coating, and packing. The course emphasizes good documentation practices and production workflows that meet GMP (Good Manufacturing Practices) and regulatory guidelines set by authorities such as WHO, USFDA, MHRA, EU-GMP, and CDSCO. Students will also learn about equipment used in manufacturing such as RMG (Rapid Mixer Granulator), FBD (Fluidized Bed Dryer), tablet compression machines, capsule filling machines, coating systems, blenders, sifters, and inspection tools.

The course details the functional role of excipients like binders, disintegrants, glidants, lubricants, fillers, and film-forming agents in achieving the desired physical and chemical properties of medicines. Learners will understand critical quality attributes including hardness, friability, weight variation, disintegration, dissolution, and content uniformity, along with how deviations are controlled with scientific principles. The training also covers process validation, cleaning validation, yield calculation, equipment calibration, and performance qualification.

For capsule manufacturing, participants will study hard gelatin and HPMC capsules, filling methods (manual, semi-automatic, automatic), powder flow properties, and standards required for capsule integrity, moisture content, and microbial limits. They will learn troubleshooting skills for common defects such as capping, chipping, mottling, sticking, picking, weight variation, dissolution failure, and coating issues.

In addition, the course includes batch manufacturing records (BMR), equipment operating procedures (SOPs), line clearance, in-process checks, safety measures, environmental monitoring, cross-contamination control, and adherence to ALCOA+ data integrity principles. Learners are trained to work efficiently in production floor environments while complying with EHS and cGMP guidelines.

This program is ideal for professionals entering pharmaceutical production departments, seeking industrial exposure, or aiming for growth in formulation and manufacturing roles. The training includes real-time case studies, exercises on defect identification, and industry-oriented practical knowledge that builds confidence to work in modern tablet & capsule manufacturing facilities. Upon completion, learners will have a full understanding of machinery handling, documentation practices, regulatory standards, and quality-focused manufacturing operations required in domestic and global pharma markets.

Who Should Enroll

Pharmacy, Chemistry, Life Science, Biotechnology, and Microbiology students
Fresh graduates seeking entry-level production and formulation jobs
Professionals working in pharma packaging or warehouse planning to move to production
Individuals preparing for interviews in pharmaceutical industries
Operators and technicians aspiring to upgrade technical skills
Anyone building a career in solid oral dosage manufacturing in GMP-certified companies

What You'll Learn

Introduction to Tablets & Capsules, advantages, classification
API and excipient selection, formulation development basics
Granulation techniques: Wet granulation, dry granulation, direct compression
Tablet compression principles, tooling types, punch & die components
Capsule filling methods & capsule types (hard gelatin, HPMC)
Coating techniques: Film coating, sugar coating, enteric coating
Critical process parameters & in-process quality checks
Weight variation, friability, disintegration, dissolution, hardness testing
Common tablet defects and troubleshooting approaches
Documentation: BMR, SOPs, logbooks, line clearance
Role of QA & QC in solid dosage production
Machinery introduction: RMG, FBD, tablet press, capsule filling machines
Cleaning validation, changeover, cross-contamination control
GMP, EHS, and data integrity compliance
Efficiency improvement and lean manufacturing basics

Prerequisites

Basic understanding of science (preferably pharmacy or life sciences)
Interest in pharmaceutical manufacturing and drug development
Computer literacy for documentation and data recording
Good communication and willingness to work in regulated environments

Curriculum

Detailed curriculum information will be available soon.

Course Format

This course offers a comprehensive learning experience with interactive content.

Course Materials

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